INSIGHTS

HOW YOU CAN OPTIMIZE YOUR MACHINE PERFORMANCE WITH MOTION SETPOINTS

Is faster or more-expensive hardware the only way to improve machine performance? Not necessarily. Many high-tech systems have already untapped potential hidden in how they move. And more specifically, how their motion setpoints are defined and executed. By rethinking the way machines behave, you can increase throughput, accuracy and efficiency. Let’s explore how.

Motion Setpoint Control (1)

THE SMARTER ALTERNATIVE TO FASTER HARDWARE

When machines need to move quickly and precisely, like in semiconductor production or robotic systems, performance often seems capped by the limits of the hardware. But what if the key to unlocking higher throughput or precision isn’t physical, but mathematical?

At Sioux, we apply setpoint optimization: a technology that makes machines move smarter, not just faster. By applying advanced mathematical algorithms, we improve how systems plan and execute their movements. This results not only in faster operations, but also in fewer vibrations and lower energy use.

 

FROM MODEL TO MOVEMENT: HOW WE OPTIMIZE SETPOINTS

1. Modeling the system:
We start by building a digital representation of the machine using a system diagram, mechanical drawings, or a customer-provided simulation model. This model helps us understand how the machine responds to motion setpoints and identifies where optimization is possible.

2. Selecting the right optimization strategy:
Using our in-house optimization library WARP, or a tailor-made mathematical approach, we define the best strategy to improve movement patterns. This may include smoother paths, faster operations, or better coordination between axes or motors.

3. Simulation and validation:
We simulate the optimized setpoints to evaluate performance gains before anything is implemented. This helps verify improvements in throughput, stability and energy use.

4.Implementation on real systems:
Once validated, the algorithm is implemented into the machine’s motion control software, often directly on Sioux’s own SAXCS platform. Our team combines modeling, algorithm design and efficient implementation into one seamless workflow.

SETPOINT OPTIMIZATION EXPLAINED

The video below is a great explanation how machines can work more efficiently with motion setpoint optimization. 

ALL BENEFITS AT A GLANCE

The benefits of setpoint optimization are both measurable and strategic:

●    Higher throughput: smarter movement reduces unnecessary delays and allows machines to complete cycles faster. In some cases, we’ve improved short-range movements (under 50 mm) by up to 50%, with total output gains of 20–30%.

●    Increased precision: by reducing vibrations, machines perform delicate tasks more accurately, even at higher speeds.

   Lower energy consumption: efficient coordination between motors leads to lower power use, especially in machines with many modular and movable components.

●    Collision avoidance: especially in robotic arms or AGVs, optimized motion paths can prevent potential crashes and extend equipment lifetime.

 

THE GROWING IMPACT ON HIGH-TECH INDUSTRIES

Across industries, machines are constantly on the move: picking, placing, scanning, sorting, assembling. In many of these systems, speed and precision are non-negotiable. That’s where setpoint optimization is already proving its value.

In the semiconductor industry, even a fraction of a second can impact output. Machines here perform high-speed, repetitive tasks and optimizing their movement can lead to significant throughput or accuracy gains.

In robotics and medical devices, movement isn’t just about speed. It also needs to be safe and predictable. When multiple components operate close together, motion optimization helps prevent collisions and ensures tasks are performed with pinpoint accuracy.

In logistics, autonomous mobile robots navigate busy environments where timing and coordination are critical. With optimized paths and smarter motion control, these systems can operate smoothly without bottlenecks or downtime.

No matter the industry, if a machine moves, there’s potential to move smarter and better.

 

PARTNERING WITH SIOUX FOR SETPOINT OPTIMIZATION

At Sioux, we develop the full solution in-house. Our process brings together deep mathematical knowledge and real-world implementation power. We offer:

●    System modeling based on your machine architecture
●    Performance evaluation through digital simulation
●    Algorithm selection using WARP or custom techniques
●    Integration into motion control software
●    Validation through test scenarios or real-world data

WARP, our proprietary library, is already integrated with SAXCS and outperforms many alternatives on speed and adaptability. This gives us a head start on projects that demand both precision and speed.


PLAN A CONSULT

READY TO MOVE SMARTER?

Do you want more output, better control or safer machines without major investments in hardware? We’re ready to help you explore how setpoint optimization can make that happen.

Plan a free consultation with our experts for personalized advice and insights.

Thijs Ledeboer

OR GET IN TOUCH WITH THIJS

CALL
+31 40 267 71 00


EMAIL
THIJS.LEDEBOER@SIOUX.EU

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Curious how we can help you? Send us your questions, big or small, and we’ll get back to you within one working day.  

CONTACT US AT AI-SOLUTIONS@SIOUX.EU

 

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